Apply a 3D Hypalon Patch in 10 Steps
- There’s a small nick in the fabric, so I used templating paper to cut a matching patch for repair.
- I’ve already glued up the patch. Now I’m preparing to carefully place it onto the damaged area of the boat.
- The glue reacts slightly to heat, which helps it bond properly—I’m going to press it down slowly and evenly.
- Starting from the center, I’m working the Hypalon Patch outward into the corners, at a time to prevent puckers.
- Once the patch is applied and the tape is removed, I use acetone to clean off the excess glue residue.
- Cleaning the edges prevents the glue from yellowing in sunlight, keeping the repair discreet and looking like nothing happened.
- Matching the patch on the opposite side will keep the design symmetrical and make the repair much less noticeable overall.
- Applying gentle pressure ensures the patch sticks securely without trapping air bubbles or creating wrinkles in the surface fabric.
- Using templating paper really helps get the shape right before committing to glue and final placement on the boat.
- Now that everything’s patched and cleaned up, the repair blends in nicely and the boat is ready to go again.
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I wrote a series of how-to articles on a variety of topics: Let your knowledge grow.
This 3D Hypalon Patch video was published on the Highfield Boats YouTube channel.
Proud to share that Highfield is a good Friend of RIBs ONLY.